September 04, 2012 Volume 08 Issue 33

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Total Car Score names top 10 gas-saving technologies for 2013

Automakers are working to improve fuel efficiency, both to meet rising government standards and to stay competitive in an increasingly fuel-conscious market.

A website called Total Car Score has identified today's top 10 gas-saving innovations to consider when researching a new model, along with examples of 2013 models that offer each of these technologies. Some of these fuel-efficiency innovations have been around for several years on hybrids or compact cars while others are just coming to market, but all of them are becoming increasingly common on modern vehicles. Consumers looking to control their fuel costs should consider these features as they prepare to make their next new-car purchase.

Total Car Score is an automotive research and comparison website that aims to rank every car, truck, van, and crossover on the market by aggregating scores from top automotive publications. The new crop of 2013 models hitting dealer showrooms demonstrates the auto industry's current and future technology plans to meet the latest EPA standards.

1. Start-Stop Engines - Once reserved for hybrids, start-stop technology now improves fuel efficiency in non-hybrids by shutting the engine down when the vehicle is stopped. Seen on: BMW 3 Series, Kia Rio, Porsche Cayenne.

2. Variable Valve Control - Variable valve control maximizes fuel efficiency and performance by altering the opening and closing of an engine's valvetrain based on rpm and throttle input. Seen on: Mazda CX-5, SRT Viper, Volkswagen Golf.

3. Continuously Variable Transmissions (CVT) - These transmissions have an infinitely variable gear ratio that keeps an engine in its most fuel-efficient operating zone across a wide range of speeds. Seen on: Infiniti JX, Nissan Altima, Subaru Outback.

4. Active Aerodynamics - Modern cars are taking traditional aerodynamics a step further by actively altering their coefficient of drag according to vehicle speed and driving conditions. Seen on: Cadillac ATS, Dodge Dart, Ford Escape.

5. Lightweight Materials - Using high-strength steel, carbon fiber, and aluminum allows automakers to create lighter cars without sacrificing safety, and less weight means lower fuel consumption. Seen on: Acura RDX, Hyundai Santa Fe, Scion FR-S.

6. Seven+ Transmission Gears - A conventional automatic transmission with seven or more gears reduces fuel consumption by keeping the engine operating at peak efficiency at any speed. Seen on: Bentley Continental GT Speed, Dodge Ram, Mercedes-Benz S-Class.

7. Direct Injection - An evolution of fuel injection, this method injects fuel directly into the combustion chamber in extremely precise amounts to maximize fuel efficiency and reduce emissions. Seen on: Buick Encore, Fiat 500, Lincoln MKZ.

8. Cylinder Deactivation - Shutting down one or more engine cylinders when a car is coasting, or cruising under a light load, reduces fuel consumption without impacting performance. Seen on: Audi S8, Dodge Challenger, Lamborghini Aventador.

9. Plug-In Hybrids - Hybrids have evolved from charging their battery packs while driving to charging their battery packs while plugged into either a standard wall outlet or high-voltage "quick charger." Seen on: Ford Fusion, Honda Accord, Toyota Prius.

10. Mild/Light Hybrids - By using a smaller motor and battery pack than traditional hybrids, a mild hybrid can increase fuel efficiency with a minimal increase in vehicle cost or weight. Seen on: Buick LaCrosse, Chevrolet Malibu, Honda CR-Z.

Source: Total Car Score

Published September 2012

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